I had my r180 freshened up, new bearings, seals, backlash etc done about 10 months ago by 'Garys diffs and gears'. He was one of the original owners of a big diff workshop out here in the north but has now gone out on his own and works from home. Good bloke, reasonably priced and easy to deal with. He gets quite a bit of work from the workshop I used to work at and we never had a problem with him. Worth a call at least.
Sounds great, do you have a contact number & location? pm me if you prefer
Sounds like you might need a new set of spider gears. My suggestion would be to pull the back off the diff, and have a look inside. If there are teeth missing, you should buy another diff/insides, and get someone to replace it.
cheers Nik, I'm going to take a few things apart in the rear end to diagnose whats wrong, so i'll add that to my list