I've been meaning to post my progress in the members rides section, but haven't got around to it yet
A lot of work has been done on the body, but no actual spanner work on the mechanicals.
I have however pretty well got my plans set in stone now, and have gathered most of the bits I need to build the motor.
As alluded to above, blower is an Eaton M45 off a Mini Cooper S. I picked one up from eBay.co.uk for the princely sum of 101 pounds (about $250). It is off a 2004 model mini, and has supposedly done 12 miles
. Driven off the showroom floor, straight to the John Cooper Works garage where it had a JCW "kit" fitted (new head, new blower, new exhaust, plus a few other bits). All the replaced bits are given back to the cutomer, after which heaps find their way to eBay and sell very cheaply.
A blower pulley I got from Datsport is a pretty good fit, even though it was designed for a Toyota SC14 blower. By my calculations, it will give 15psi boost, and the blower will hit its redline of about 17,000rpm as the L18 hits 7,000 rpm. The mini guys seem to think its safe to go over 17,000 occaisionally, there are plenty of overdrive pulley kits for the mini. Boost plans have increased from a planned 10 to 15psi already
Incidentally, the Eaton M45 should work even better on an L16. It will provide more boost, or same boost at lower blower revs. I have considered an L16 engine for the 180B instead of the L18 for this reason.
My ideas of making a water-to-air intercooler have changed, mainly because I picked up a Subaru jobby for $200. Cheap, supposedly pretty good, and able to be installed without cutting up the front of the car.
I have acquired an SR20 fuel rail, SR20DET injectors and an SR20 manifold for the fuel side of things. The current plan is to cut the injector bosses out of the manifold and adapt them onto (probably) a custom inlet manifold, or (possibly) a webber manifold. SR20 fuel rail will be modded to suit new manifold.
Engine management will be provided by a Haltech E6X ecu (group buy on DatNet
). This was going to be a megasquirt, but my lack of knowledge of electrical things, plus a lack of knowledge of efi convinced me to get a (hopefully) easier to install and tune commercial ecu.
Ignition is still being decided upon. I've got a CA18 CAS which I was going to adapt in place of the distributor, but may also go with a Haltech hall efect sensor. This can provide wasted spark ignition via two coils. Or I may go an electronic dizzy arrangement. As you can tell, ignition is still being investigated
Engine will be rebuilt, using an already ported A87 head I have lying around. It will be ported some more and and fitted with a fairly mild cam and oversized valves. Pistons will be hypertec standard compression ones from Datsport, giving 8.5 to 1. Head will have some work done on the combustion chamber, mainly unshrouding the valves both for better flow, and may reduce compression a bit ?. Another option is to use a U67 head, which will also give lower compression. As you can tell, 8.5 to 1 is giving me a bit of concern. Will it be too high with 15 psi boost ? I don't know
The rest of the engine will be built to pretty normal modifed Datsun specs. Shot peened and polished rods, nitrided crank, etc, etc. I've also been looking at cryogenic treatment of some engine bits, anyone used / heard of anyone use this ?
Water injection will also be fitted, which should help with detonation.
Gearbox will be CA18DET, provided my $50 "broken" box I bought off nissansilvia.com is economical to repair. Having a mate who owns a gearbox and diff repair shop will help here
Diff is also still undecided. My current preference is R160 Subaru LSD, or maybe try to stuff short-nose R200 internals into a longnose case that I've got lying around. Again, gearbox / diff mate will come in handy.
Well, thats about it.
I wont be starting on mechanical mods till the body is completely straight and rust free, all primered ready for paint. Then I'll be doing the mechanical work before stripping it down again for painting and final re-assembly.
OK, I'm scared now. Didn't seem like TOO much work till I put it all down on paper
I'll try to post progress in the member's ride section this weekend.