Work has been progressing well. Not quite as quick as I would have liked, but I'm getting there.
As of tonight, the block is pretty much done, crank is done, head is almost done. The head just needs final touches on exhaust ports and refit new valve guides then its off tomorrow for a few tiny bits of welding to repair corrosion damage and a trip to the machinist for a tiny skim on top, bottom and manifold faces and a valve job.
Block had the oil galleries opened up, hot tanked, honed to 3 thou clearance on the new Datsport 86.5mm flattop hypereutectic pistons, decked ever so slightly to clean up the head gasket face, then I tapped the oil galleries as suggested in the "How to Hotrod and Race etc" book. After a thorough clean (including the oil galleries being scrubbed out with spray gun cleaning bruches) the block got new welsh plugs and a paint job, and its all good
Still to do is order a new cam, dummy it up and check valve to piston clearance and wipe pattern. Flycut pistons if neccessary, order new lash pads if neccessary, then just assemble it all
.
Other new bits are electonic dizzy, Z18 oil pump (which I believe is the same as the L28 turbo high volume pump
) and 1 3/4" British SU's (eBay specials, still to arrive in the mail), plus a full SU rebuild kit and new "BAZ" needles for them.
Bock as it came back from machinist
Drill oil galleries out to 9/16", ready to be tapped
Tapping for a BSP plug
Tapped without breaking anything (lost a bit of skin though - the block's edges are sharp
)
Plug not screwed all the way in - still needs to be trimmed in the lathe as the oil passage to main bearing #1 is just inside. Need to shorten the plug so I don't block off oil to this bearing.
Cleaning implements for getting all muck out of the oil galleries. Were my spray gun cleaning brushes, not much good for that anymore though
Ports as they were. Inlets had already been ported, fitted with new seats and 44mm valves in the past. Exhausts were standard, complete with plenty of carbon and worn out guides.
Head in the oven to make removing guides easier
Drift for removing guides (was a 200B sway bar link). A lathe makes things so much easier
The (almost) completed port job. Just need to put the final touches to the exhausts, and polish them a little.
Almost done
Lynx manifold made for fitting 44mm SU's to L4 engine
Electronic dizzy's (thanks Marty
)
Nice and pretty